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Heat Exchanger Manufacturing

Production sites

Manufacturing bespoke heat exchangers for a wide range of industries

At Sterling Thermal Technology, we design heat exchangers according to our clients’ specifications, then manufacture those products to the highest quality standard in our state of the art factories. 

For both OEMs and end-users in a wide variety of markets, Sterling TT manufactures heat exchangers that make the world’s industries run efficiently.

Our heat exchanger factories

Our heat exchanger manufacturing facilities are top of the line. We carry out our manufacturing work from two factories in Aylesbury and Birmingham. Both are ISO 9001:2015 certified – evidence of our high-quality management systems and ability to produce heat exchangers that meet our customer’s needs.

These production sites are equipped to manufacture and deliver high-performance, custom heat exchangers. Find out more below.

Aylesbury factory, North-West of London

Photo of the Sterling Thermal Technology factory in AylesburyOur largest factory and head office is located in Aylesbury, in the North-West of London. It spread on approximately 5,000 square meters of manufacturing space. There, our production facilities include:

  • 6 x 10 ton overhead travelling cranes with a maximum single lift of 20 tons
  • Shot blasting bay, 20m x 6m x 6m with painting and metal spraying facilities
  • Extensive machine shop and heat exchanger fabrication areas, including flame cutting for carbon and stainless steel, CNC cutting, milling and turning machines
  • Extensive welding assembly capabilities, using the latest techniques
  • Quality control and inspection departments, including in-house non-destructive testing facilities

Birmingham factory

Our Birmingham heat exchanger factory is in Water Orton, a few minutes from Birmingham International airport and the motorway network. We have 2,600 square meters of covered manufacturing space in this factory and 900 square meters in the outside area. Our facilities to manufacture heat exchangers in Birmingham include:

  • 2 x 8 tons cranes with a maximum single lift of 16 tons
  • 4-ton forklift truck
  • Extensive machine shop and heat exchanger fabrication areas, including plasma and flame cutting for carbon and stainless steel, CNC cutting, milling and turning machines
  • Tube and pipe; cutting and bending
  • Extensive welding assembly capabilities, using the latest techniques
  • Specialist finned tube manufacture using our Elfin technology as well as integrally finned tubes and ribbon wound fin manufacture
  • Quality control and inspection departments, including in-house non-destructive testing facilities
  • our team of engineers can carry out site work for in-situ repairs

Our manufacturing facilities are fully certified

Both of our manufacturing sites are ISO 9001: 2015 certified. We operate under a strict policy that ensures the health and safety of all workers and that protects the environment.

We work to all the usual design codes and major manufacturing specifications and rules.

Read more about our certifications.

We use sub-contractors and fabricators to provide specialist services or complete fabrications where the size or weight is outside of our range.

Are you looking to work with a bespoke heat exchanger manufacturer?

At Sterling TT, we don’t fabricate on other companies’ designs but design heat exchangers from first principles then build them in our state-of-the-art facilities. We also provide aftersales support and repair services.

In other words, we are your heat exchanger partner during the life of your equipment. If your company has heat exchange needs, we want to hear from you. Don’t hesitate to contact us today.


Drilling for heat exchanger work in Sterling Thermal Technology's factory
Sterling Thermal Technology's factory in the UK
worker in Sterling Thermal Technology's factory

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